Wiresaw Accessories Manufacturer :: Wiresaw Parts and Usables
J.B. ENGINEERS

Wiresaw Accessories Manufacturer :: Wiresaw Parts and Usables

Wiresaw Accessories Manufacturer :: Wiresaw Parts and Usables

Accessories and Spare Parts

  • Inner Wire

Inner Wire

We are manufacturing high tensile and flexible galvanized inner wire rope with perfect lay and uniform dia 4.9mm for marble and granite quarrying for optimum life, which is suitable for accessories of inner dia 5mm to 5.1mm

Our special developed High Tensile Inner Carrier Steel Wire Rope Available in standard Dia. 4.9mm(+/-0.05mm) for multi application like; Marble and Granite Quarrying, Concrete cutting, Marble and Granite Block Squaring(Dressing) diamond wires for Optimum life and more out put. The Rope is available in standard length 500 Mtrs and 1000 Mtrs per Wooden Spool.

The same Rope is used for above said multi applications for Springs mounted assembled diamond wires for marble cutting, Rubber coated diamond wires and Plastic coated diamond wires for granites and concrete cutting.

Technical Data
Diameter of Rope 4.9mm ( +/- 0.05)
Construction 6x7
Main Core WSC (1x19 Wires) & (1x7 Wires)
Grade of Wire Galvanizedlay : R.h.o.l.
Breaking Load 2150 - 2250 Kgs

  • High Carbon Steel Spring

High Carbon Steel Spring

Spring is the vital part of the diamond wire, which has the main function of shock absorb in diamond wire during cutting activity. We are manufacturing special high quality tempered and both ends smooth grinded springs from high carbon steel wire with electroplating on surface to prevent rust, Which gives optimum life and excellent cutting speed of diamond beads.

Technical Data:

Material Steel
Outer Dia 8 mm
Inner Dia 5 mm
Length 12, 27 & 28


  • Steel Lock

Steel Lock

Lock Has the main function of the crimping in the diamond wire,Which holds and controls the movement of diamond beads and springs in between the part of the lock to lock. We are producing steel locks from mild steel materials and our high annealing treatment makes it.

The locks are made from forging grade mild steel materials to avoid breaking problem with electroplating on surface to avoid rust and weather effect with some standard sizes are as follow. We also make special lock size 8.25x6mm for the best crimping result during diamond wire assembly. The Locks are supplied with 500 Pcs./Pack with standard brand packing of our company.

Technical Data:

Outer DiaInner DiaLength (in mm)
8 mm 5.1 - 5.2 mm 6 mm
8 mm 5.1 - 5.2 mm 8 mm
8.25 mm 5.1 - 5.2 mm 6 mm
9 mm 5.1 - 5.2 mm 6 mm


  • Steel Washer

Steel Washer

The Washer has the main working function in diamond wire to grip and close both ends of diamond beads, which ensure the life of inner carrier wire. We are manufacturing washers from mild steel materials with special heat treatment and electroplating on surface to prevent rust which gives more life of diamond beads.

The Washers are made from forging grade mild steel materials with electroplating on surface to avoid rust and weather effect with some standard sizes are as follow. We also make special washer size 10mm x3mm Length to avoid to damage the bond of diamond beads and to avoid to wear out steel shanks of diamond beads which gives the better life of diamond beads and we can supply special conical washer size 8mmx5mm on customers` request. The washers are supplied with 2000 Pcs./Pack with standard brand packing of our company.

Technical Data:

Outer DiaInner DiaLength (in mm)
8 mm 5.1 - 5.2 mm 3 mm
8 mm 5.1 - 5.2 mm 4 mm
8 mm 5.1 - 5.2 mm 5 mm
10 mm 5.1 - 5.2 mm 3 mm


  • Wire Joint Sleeves

Wire Joint Sleeves

Joint sleeve has the main function of the crimping like, Steel lock in the diamond wire. Joint is used for crimping and holding the both ends of the inner carrier wire. We produce two types of joint sleeves from high quality mild steel materials and high purity copper materials.

The Joint Sleeves are made from Mild Steel tubes with electroplating on surface to avoid rust and weather effect and from Copper tubes to avoid breaking problem and best crimping result during diamond wire assembly with some standard sizes are as follow.

Technical Data:

MaterialOuter DiaInner DiaLength (in mm)
Mild Steel 8 & 9 mm 5.1 - 5.2 mm 21, 25, 27 & 30
Copper 8 & 9 mm 5.1 - 5.2 mm 21, 25, 27 & 30

  • Stone Beads

Stone Beads

We bring forth high quality Diamond Wire Saw Beads that are specially manufactured to meet the demands of the Stone Sector. Diamond Wire Saw Beads are well appreciated for its durable finish and high strength, among the clients. Diamond Wire Saw Beads which makes them efficient enough in cutting Limestone, Sandstone, Granite, Concrete, and Asphalt.This has attracted them to place repeated orders.

Technical Data:

Diameter 11.5 mm and 11 mm

  • Stone Plastic Coated Wire Chain

Stone Plastic Coated Wire Chain

JB wires can get you the optimum performance at quarry operation which saves fuel or electricity by giving free cutting with maximum life. Out plastic coated wire chain is used in granite and other stone mining operations.

Technical Data:

Diameter 11.5 mm and 11 mm
Number of Beads 36 - 40 (for granites)
Assembly Plastic Coated with Spring

Length
(In Meter)
Wire SpeedClass 1-3 Granite
Running Feed
Class 3-5 Granite
Running Feed
Class 5-7 Granite
Running Feed
50 m 29 m/s 7-5 m2/h 6-4 m2/h 5-4 m2/h
25 m 29 m/s 6-5 m2/h 4-4 m2/h 4 - 3.5 m2/h

  • Rubber Ring

Rubber Ring

Rubber ring is a part of diamond wire saw machine which is fixed on the aluminium wheel to rotate the diamond chain in its oval rotation.

Technical Data:

Outer DiaInner Dia
800 690
790 680
635 555
610 580
345 285
250 190
150 100


  • Wire Saw Main Wheel

Wire Saw Main Wheel

This is main part of wire saw machine which is rotate of segment wire chain. This is making of aluminum.

Technical Data:

SizeWeight
800 30 Kg, 32 Kg
790 30 Kg, 32 Kg
640 20 Kg, 22 Kg

  • Wire Cutter

Wire Cutter

High carbon content steel wire / rods which are extra hard are easily cut by special alloy steel drop forged jaws. These heavy duty bolt cutters can easily cut hard wires. Jaws will be blackened and handle in shiny yellow colour.

Technical Data:

Length (Inch) 24" 30"
Length (mm) 600 750

  • Crimping tool

Crimping tool

Crimping tool is used to crimp lock and sleeves on the diamond wire saw chain.

Technical Data

GRD95(Ring Type) 10mm-95mm Dies R1-R10 (9 Sets)
GRD95(Hex) 10mm-95mm DiesH10-H95(7sets)
GRD185(Ring Type) 100-185mm Dies R1-R13


  • Wire Chain

Wire Chain

JB wires can get you the optimum performance at quarry operation which saves fuel or electricity by giving free cutting with maximum life. Out plastic coated wire chain is used in granite and other stone mining operations.

Technical Data:

Diameter 11.5 mm and 11 mm
Number of Beads 36 - 40 (for granites)
Assembly Plastic Coated with Spring

Length
(In Meter)
Wire SpeedSoft Marble
Running Feed
Medium Marble
Running Feed
Hard Marble
Running Feed
50 m 29 m/s 7-5 m2/h 6-4 m2/h 5-4 m2/h
25 m 29 m/s 6-5 m2/h 4-4 m2/h 4 - 3.5 m2/h